Friday, July 4, 2014

Review of Attic Fan Replacement Motor

Attic Fan Replacement Motor
Customer Ratings: 4.5 stars
List Price: $89.95
Sale Price: $56.00
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This motor is identical to the Lomanco motor I was replacing but is more expensive. Even the part numbers are identical. The only difference is that this motor is more expensive.

I was hoping it would be a better motor since the thermal protector in my Lomanco motor burned out and it uses sleeve bearings.

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This motor works as a replacement, but has the same steel sleeve bearings as the original that will require regular lubrication (yearly, at least) to keep them from seizing and burning out the thermal fuse. The problem is, you have to disassemble the fan to had a couple drops of oil to the motor bearings.

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Broan Attic Fan (340, 343, 350, 353) Replacement Motor # 97009316

Having removed our 9-year old Broan attic fan for a remodeling project, it was obvious that the fan blade didn't turn as easily as when it was new. However, rather than buy a replacement motor, I simply cleaned the bearings on the old one. Some notes:

Our fan's motor has a 3-prong cord plugged into a dedicated receptacle next to it, which simplified removing the unit. We have 3 attic fans and I always install a short heavy-duty extension cord on the fan and mount a receptacle nearby to simplify maintenance.

Removed the fan blade and unloosened two of the three bolts that held the motor clamp tight.

Removed the two screws that held the thermostat on the fan frame and removed the motor & thermostat together.

Removed the nuts and bolts that hold the 2 halves of the motor housing together.

Separated the motor casing ends the armature then comes out easily, along with the front motor casing.

Since the long shaft was rusted beyond where the fan attaches, I used a bench mounted wire wheel to de-rust it. A rusted shaft won't slide out of the front bearing.

Slid the front motor casing, which contains the front sleeve bearing, off the armature shaft.

Thoroughly cleaned the gunk on the shaft at the bearing locations using a paper towel with paint thinner, along with steel wool. The front shaft on my motor was coated with what looked like tar, which can happen to oil that's repeatedly over-heated. This "tar" retards motor RPM's, making the fan less efficient. Eventually, if it slows the motor enough, a tar build-up could result in a burned out motor. The rear bearing area was much cleaner.

Cleaned the inside of the sleeve bearings.

Oiled the sleeve bearings on their insides and the shaft where it touches the bearings, with synthetic motor oil, since it's slicker and has a higher operating temperature range, than refined oil.

Reassembled the unit mounting the motor so that the shaft was at a right angle to the fan housing. The fan turned much easier by hand than it did before. Electrified the fan for a test run before re-installation, to ensure proper operation.

Summary:

I've disassembled many motors and this is the first one with STEEL versus bronze, sleeve bearings. Broan probably saves two bucks per motor by using the cheaper steel sleeve bearings, and the end result is a motor won't last as long as it would if bronze bearings were used. (I.e., the bearings gum up, at which point, most people would replace the motor.) The steel sleeve bearings are so hard that the motor shaft showed some wear at the front bearing area this is something I haven't seen with bronze bearings, since bronze is not hard enough to wear down a steel shaft.

This "repair" costs nothing and took about 30 minutes. There's no reason it couldn't be repeated as needed.

One star off for Broan using cheaper bearings.

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The original motor in the fan lasted for nearly 14 years. My hope is the new motor lasts a similar period of time. Only time will tell.

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My old fan was making all sorts of noise and finally just burned out. I ordered this one, installed it and it runs effectively and quietly. I am guessing I will have to replace it in 7 to 10 years but it is what it is.

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